Do you think this box will fit a 2023 Kia Telluride without obstructing the tailgate door from opening completely?

Thank you for your interest in the Thule Pulse cargo carrier. The factory-installed crossbars on the 2023 Kia Telluride are certified as a compatible fit for the Thule Pulse cargo carrier series. However, fit only certifies a secure attachment to the crossbars based on the size, shape and weight capacity. You will just need to check the front clearance of the crossbars to see what size cargo carrier will fit on the vehicle without interfering with opening the rear door. You will need to measure from the middle of the front crossbar to the furthest-forward part of the liftgate and compare it to the measurements in the Hatch Clearance Guide in the "Application Guide" PDF in the "Product guides and documents" section of the cargo carrier product page on Amazon.

Will this mount to 80/20 extruded aluminum?

It will fit to round, square or I mounted it on oval shaped bars made of aluminum without any modification. Stays put. I just finished an 1800 mile trip with it, no issues. Just be very careful when locking/unlocking it, some reviewers say that they have had problems with the lock breaking. I can see where this could happen if you're not careful. Be gentle and it will be fine.

will this fit a 2021 Subaru Outback?

I put it in my 2013 Outback. Thule has a great website with a fitting guide that gives the exact model number to come back and purchase, in addition, it tells you how to set it up and how to distribute weight, etc...

Water Resistance Level	Water Resistant
Mounting Type	Roof Mount
Item Volume	11 Cubic Feet
Shell Type	Hard
UPC	091021884298
Manufacturer	Thule
Global Trade Identification Number	00091021884298
Automotive Fit Type	Universal Fit
Model	Pulse
Item Weight	30 pounds
Item model number	616100
Is Discontinued By Manufacturer	No
Manufacturer Part Number	613
OEM Part Number	613

Thule 613 Pulse Cargo Box Alpine, Black

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